Elements
Learn more about how RoboLive® can help you!
RoboLive® is our solution for the analysis, optimization, and commissioning of robotic production processes.
It includes five elements for identifying, preventing, and eliminating weak points before and during production:
It connects them with the planned nominal data, and generates insights and understanding of the manufacturing process.
The visualized results are available to all users at any time.
Process Visualization
It also records history and allows you to quickly highlight what has changed from one point in time to another.
This allows all parties involved to see, understand and implement the necessary corrective actions:
Not only a trained specialist, but any maintenance personnel familiar with the plant .
Example
Thanks to Process Visualization, the causes of weak points can be identified directly, so that adjustments can be made immediately and not iteratively.
The following practical example shows a possible application of Process Visualization. It can be seen how corrective actions were taken for incorrect naming and inaccurate coordinate systems that would otherwise have led to major problems. This result could have been achieved without RoboLive® at best with a lot of effort. With the Bestfit algorithm and Vehicle-0 Determination, the manual corrections could also be further automated.
Condition after robot programming
Correction of the designation
Correction of the frame data
Correction of the actual data
actual data
deviation
planned data
The following illustration shows the dimensions of a complete car body.
Path Calibration
RoboLive® recalculates the data of a robot program – process points as well as frame data.
This allows parts of the workload to be shifted from commissioning to planning and programming.
First, calibration points are created in a virtual environment and then taught with identical naming on the real robot.
Path Calibration calculates the best possible overlay of the simulated and real calibration points and adjusts the robot program as desired.
Possible applications
Realize Offline Programs
Offline programs can be adapted to real conditions faster and easier with RoboLive®, since simulation does not perfectly.
Relocate Equipment
Existing robot paths are adapted to changed conditions. This is necessary when repositioning fixtures, tools, and even entire robots.
Standardize Paths
Once optimized, complex robot paths can be reused on standard equipment throughout the plant.
Vehicle-0 Determination
This is done based on the existing data without special equipment or measurement time.
This allows you to implement and utilize these corrected frames completely automatically.
Example
Existing program vs. RoboLive® program uploaded to the simulation environment. The existing program uses obsolete/incorrect frame data. The simulation uses theoretical equipment placement, models, and frames.
Software Overview
Here you will find useful robot information for programming, monitoring, and analysis.
Always up to date.
Table format shown is for web demonstration only. Data is provided in Excel format for filtering and sort capabilities.
Robot Documentation
With RoboLive® you can create technical manuals for each robot with just one click.
With all current data, in a uniform format, according to the requirements.
