MEET ROBOLIVE® FOR MANUFACTURERS.
MODERN PRODUCTION COMES WITH CHALLENGES.
Things change fast on the factory floor. Modern production involves increasingly high volumes of data and reliance on robots— Shift to shift or minute to minute, changes may go undetected and key information may be out of reach. If documentation exists, it may be out-of-date, inaccurate, or only partially complete.
All these problems add up. Mislocated and missed processing are the most common challenges facing modern manufacturers, as are losses associated with scrap and downtime. And if serious defects go unaddressed, recalls can cause immeasurable damage to your brand name.
PROBLEMS DURING OPERATION?
Manual documentation and tracking of necessary changes to the robot programs are time-consuming and error prone, especially without visualization tools.
Reducing the resulting defects requires an increasingly elaborate quality assurance cycle.
DEFECTS AT ACCEPTANCE?
Before systems are handed over from integrator to manufacturer, robot programs are inspected and analyzed for standards compliance.
Comparing nominal and actual data is only possible through time consuming remeasurement, which means programming issues can go undetected.
DEPENDENT ON EXPERTS?
The operations in a complex production plant are hard to understand, even for experienced techs.
Observational tools at the control level can help, but without visual help at the robot level, knowledge is localized to specific personnel.
WE'VE GOT THE SOLUTION.
RoboLive® alerts technicians to potential process issues and highlights the problem clearly in 3D space, letting you address issues before they become costly problems. That’s not all: As a comprehensive set of unique tools, RoboLive® provides several ways to gain insight into your robotic production processes.
Process Visualization mode lets you interact with your paths, processes, and parameters in 3D, allowing for visualization of complex programming instructions. Path Calibration with RoboLive®’s integrated best-fit algorithm and vehicle-0 determination technology allows for recalibration of machinery using theoretical or pre-existing paths—and without the need for expensive laser measurement. Finally, documentation generation and software overview capabilities make sure you always have an up-to-date source of truth for all your robots.
PREVENT RECALL, SCRAP, & DOWNTIME WITH ROBOLIVE®
Production, maintenance, specialists, and quality assurance teams rely on RoboLive® at every step in the manufacturing process. Before your system even begins production, you can monitor the quality of commissioning, evaluate contract work, and detect errors before handover. On a daily basis, it can identify and allow correction of problems that arise during the normal production process.
RoboLive® keeps all the information you need for maintenance and accountability all in one place. Process data and robot program information is compiled into a single standard source, making critical information available without the need for production interruptions.
Average savings distribution
Calculations are based on the following assumptions: 150,000 vehicles per year; 1 model, 35 lines; 3 year duration at 48 weeks, 5 days (24hr) per week; Rework: 40€/hour, Programming: 50€/hour; RoboLive application: 60€/hour